Hotpot‑Base Digital Traceability. MFStage fixes errors, downtime & traceability.
The production workshop environment of a certain hotpot seasoning company is full of oil and water, and traditional paper labels and handwritten records are difficult to meet the requirements of food production process control. The Changzhou Sensitivity MFStage manual batching system helps customers establish a more stable and traceable digital production process through container binding, process data retention, PDA material preparation review, multi equipment feeding verification, and full process traceability.
Project background: Paper management is no longer suitable for the production of hot pot base materials. The production process of hot pot base materials involves multiple links such as raw material rehydration, sorting and chopping, ingredient preparation, material preparation, and feeding. The on-site environment has obvious characteristics such as humidity, oil pollution, and temperature changes. Under the traditional management mode, the production process highly relies on paper documents and manual experience, resulting in many risks in on-site execution and quality traceability.
Main pain points
Project configuration: Establish a digital closed-loop around ingredients, material preparation, and feeding. Based on the scale and equipment situation of the customer's workshop, the project is deployed around the main line of "temporary storage warehouse - ingredients - material preparation - feeding - traceability and archiving", integrating different workstations, terminals, and equipment into the same management system.
Software module
- Temporary storage warehouse
- ingredients
- material preparation
- feeding
hardware configuration
| hardware equipment | quantity | main function |
|---|---|---|
| Temporary storage terminal | 2 pcs | Implement material temporary storage and container binding management |
| Ingredient workstation | 20 pcs | Digital recording and execution of supporting ingredient processes |
| Feeding workstation | 6 pcs | Complete the feeding verification of key workstations |
| Feeding Mini Program | 30 pcs | Support mobile scanning, confirmation, and recording |
| Handheld terminal PDA | 6 pcs | Used for material preparation review and on-site confirmation before feeding |
Project achievements
| Outcome direction | Improve content | business value |
|---|---|---|
| Label management improvement | Container binding replaces some paper label dependencies | Reduce the risk of mislabeling caused by moisture and detachment of labels |
| Preprocess data precipitation | Automatic retention of rehydration and processing data | Provide a basis for process optimization and cost accounting |
| Pre feeding verification | PDA material preparation review and confirmation before production | Reduce unplanned downtime on the production line |
| Unified management of multiple devices | Workstations and mini programs are adapted to different devices separately | Improve the coverage of feeding verification |
| Improvement of traceability ability | Automatic archiving of data throughout the entire process | Enhance quality traceability and compliance capabilities |
The implementation of Linmindu's MFStage manual ingredient system helps customers upgrade the production process of hot pot base from "paper records, manual judgment" to a "data-driven, process controllable, and fully traceable" management mode.
